Elite Sports Uniform Manufacturing
OEM & ODM solutions for international sportswear brands. Engineered with high-performance sublimation, precision laser-cutting, and heavy-duty stitching panels built for worldwide export standards.
High-Performance Gym Wear
Private label manufacturing for fitness brands. Custom heavy fleece hoodies, drop-hem performance tees, compression wear, and squat-proof leggings tailored for premium international retail markets.
Elite Martial Arts Gear & Gis
Heavy-weight customized BJJ Gis, tournament-grade Karate uniforms, and ultra-durable MMA fight shorts. Engineered with reinforced cross-stitching lines to withstand intense combat restrictions.
Premium Fashion & Streetwear
High-end fashion aesthetics meeting industrial scalability. Custom oversized luxury hoodies, tech-wear cargo configurations, and premium cut-and-sew cotton silhouettes for modern global retailers.
EXCELLENCE
WE MATERIALIZE CORE PERFORMANCE INTO APPAREL INFRASTRUCTURE
At Orion Star Co, we operate as a premium, vertically integrated manufacturing partner specializing in high-performance sports apparel, precision-engineered gym wear, and elite martial arts uniforms.
From advanced moisture-wicking textile selections to complex custom sublimation printing and heavy-duty structural stitching parameters, our production floor ensures your brand receives top-tier global compliance.
Massive Scale OEM Lines
Flexible operational capacity capable of scaling rapid high-volume B2B output.
Strict QC Assessment
Multi-tier fabric structural checks and precision tailoring inspection maps.
PRODUCT CATEGORIES
SPORTS WEAR
Custom teamwear, engineered jerseys, and high-tier sublimated kits.
EXPLORE DIVISIONGYM WEAR
Compression layers, high-performance stringers, and premium fleece hoodies.
EXPLORE DIVISIONMARTIAL ARTS
Reinforced BJJ Gis, anti-bacterial rash guards, and tournament kits.
EXPLORE DIVISIONFASHION WEAR
Premium casual streetwear, modern utility jackets, and bespoke retail cuts.
EXPLORE DIVISION
Comfort Collar
High-tension elastic ribbing engineered to maintain shape and prevent chafing.
HD Crest
Precision-bonded branding that withstands high-heat sublimation and repeated washing.
Cooling Mesh
Laser-cut ventilation matrices mapping the body's natural heat zones.
Precision-Engineered Soccer Architecture
Our kits aren't just apparel; they are performance tools. We utilize molecular moisture-wicking fibers and kinetic seam layouts to ensure zero-distraction movement on the pitch.
AeroDry Fabric
High-filament polyester that accelerates sweat evaporation by 40% compared to standard kits.
4-Way Kinetic Fit
Ergonomic flatlock stitching designed to support explosive lateral movements.
Seamless Production, Perfect Delivery
Art & Development
Creative design and high-fidelity digital mockups to transform your initial concepts into tangible blueprints.
Sublimation Process
Utilizing high-pressure heat transfer to embed vibrant, fade-resistant ink directly into premium technical fabrics.
Embroidery Detail
Precision multi-head embroidery machines delivering professional, high-density detailing for a premium finish.
Screen Printing
Durable, high-opacity inks applied with rigorous techniques to ensure bold, long-lasting visuals on all apparel.
Sewing & Assembly
Expert garment construction with reinforced stitching lines to guarantee a perfect fit and long-term durability.
Packing & Shipping
Secure, branded packaging followed by optimized global logistics to ensure your order arrives safely and on time.
Elevate Your Team's Identity
Custom sportswear crafted for champions. From concept to delivery — we handle every detail so your team can focus on winning.
500+
TEAMS OUTFITTED
7+
YEARS OF CRAFT
30+
SPORTS COVERED
FREQUENTLY ASKED QUESTIONS
Find instant technical answers regarding our global manufacturing pipelines, custom OEM/ODM parameters, and worldwide wholesale logistics operations.
Our standard production MOQ varies between 50 to 100 units per style/colorway depending on fabric complexity and sublimation specs. We offer lower, flexible tier limits explicitly for emerging brands during initial test batches.
Absolutely. We specialize in comprehensive OEM/ODM engineering. Provide your PDF tech packs, pattern measurements, or vector design layouts, and our prototyping unit will finalize exact fitments, materials, and embroidery templates before mass replication.
Sample configuration takes roughly 7–10 working days. Bulk manufacturing processes require 25–35 days upon complete order verification and bank deposit receipt, based purely on seasonal raw material configurations and dynamic order size specs.
Air freight and express tracking sample allocations dispatch instantly via Sialkot International Airport (SKT). Bulk shipping allocations containerize directly through Karachi Port (Port Qasim/KICT) under commercial FOB, CIF, or EXW shipping protocols.
We operate strictly via 30% advanced Telegraphic Transfer (T/T Bank Wire) with the remaining 70% balanced upon cargo readiness prior to freight dispatch. For high-volume regular container distribution lines, we also accept irrevocable Letters of Credit (L/C at sight).
WHAT OUR B2B PARTNERS SAY ABOUT US
Apex Athletics, USA
"The American football uniforms exceeded our quality standards. Exceptional fabric durability, perfect breathability, and custom tackle-twill stitching."
Titan Fitness, AU
"Outstanding gym hoodies and premium joggers! The custom interior fleece lining and precise flatlock seams are exactly what our brand needed."
Elite Fight Academy, ES
"Our bulk order of custom Brazilian Jiu-Jitsu Gis arrived precisely on schedule. The 450GSM pearl weave fabric quality is ultra-premium."
Alpha Sportswear, DE
"Flawless soccer uniforms with high-definition custom sublimation printing. The moisture-wicking technology handles heavy stress beautifully."
Core Athletics Ltd, UK
"The fitness tank tops and high-waisted gym leggings received massive positive feedback. Squat-proof material matches top-tier brands."
Pro Combat Group, FR
"We import bulk karate and taekwondo uniforms globally. The fabric weight, cut ratios, and reinforced collar stitching are flawless."
Tokyo Martial Goods, JP
"Incredibly authentic Judo and Kung Fu kits. The cotton weave density is exceptional and meets strict professional tournament parameters."
Apex Athletics"The American football uniforms exceeded our quality standards. Exceptional fabric durability, perfect breathability, and custom stitching."
Titan Fitness"Outstanding gym hoodies and premium joggers! The custom interior fleece lining and precise flatlock seams are exactly what we wanted."
Vanguard Sports, CA
"Premium pro ice hockey kits and cricket uniforms. The custom fit profiles are accurately built as specified. Great private label options."
Apex Fitness, SG
"High performance mesh gym T-shirts and activewear. The anti-odor and rapid-dry attributes are phenomenal for high-volume wholesale."
Milano Calcio Gear, IT
"Exquisite workmanship on our volleyball and premium sportswear apparel lines. The custom laser-cut ventilation patterns are top notch."
Desert Elite, UAE
"Outstanding custom rank master belts and professional martial arts kits. The luxury packaging box options match high-end specs perfectly."
Orange Field Sports, NL
"Premium bespoke baseball uniforms and sublimation tracksuits. Our custom logo prints remained bright and crisp even after countless washes."
Nordic Athletics, SE
"The thermal attributes of our customized training uniform tracksuits are fantastic. Heavy duty zippers and elegant fitment contours."
Southern Cross, NZ
"High tensile strength rugby uniforms and custom team gear. The reinforced internal seams handle aggressive impact mechanics flawlessly."
Copenhagen Active, DK
"Premium tennis uniforms and running gear lines. Elegant stitching detail configurations combined with fast prototyping workflows."
Vanguard Sports"Premium pro ice hockey kits and cricket uniforms. The custom fit profiles are accurately built as specified."
Apex Fitness SG"High performance mesh gym T-shirts and activewear. The anti-odor and rapid-dry attributes are phenomenal."