THE ENGINEERING FORCE BEHIND GLOBAL SPORTS & GEAR BRANDS
Orion Star Co. stands at the intersection of elite craftsmanship and industrial manufacturing strength. Based in Sialkot, Pakistan, we operate a heavy-duty production floor dedicated exclusively to producing high-performance combat gear, specialized sports apparel, and technical racing suits for premium global labels.
OUR PRIMARY MANUFACTURING FLOORS
Combat Sports & Boxing Gear
Heavy-duty construction of premium leather boxing gloves, MMA pads, and protective equipment. Engineered with multi-layered foam injection molding and precision wrist-lock structural profiles to endure elite impact parameters.
BJJ Uniforms & Teamwear
Specialized pearl-weave and gold-weave Brazilian Jiu-Jitsu (BJJ) Gis. Built with reinforced ripstop panelling, heavy vulcanized rubber lapels, and triple-stitch seam integrity designed for high-tensile rolling stress.
Professional Racing Suits
High-grade aerodynamic racing suits and mechanical apparel. Integrating heavy-abrasion resistant fabrics, dynamic stretch zones, and certified impact padding pockets structured exactly to team tech packs.
Gymwear & Sublimation Apparel
Advanced interlock compression wear, moisture-wicking training panels, and deep-fiber eco-ink sublimation lines. Ensures permanent vibrant placement prints that do not fade, crack, or peel under physical stress.
DIRECT FACTORY FLOOR BLUEPRINT
Pattern R&D & Technical Validation
Our engineering floor breaks down your brand’s custom tech packs and blueprints into physical grading models. We run digital stress mapping for sportswear seams and size charts to secure zero-tolerance fit accuracy before fabric cutting begins.
Material Sourcing & Testing Matrix
Whether it is premium authentic drum-dyed leather for boxing gloves or heavyweight 450GSM cotton weave for BJJ gis, every single yarn block undergoes rigorous colorfastness, tear-strength testing, and pre-shrinkage tracking protocols.
Inline Sewing & Heavy Duty Assembly
Equipped with high-precision specialized industrial stitch networks, our lines run specialized flatlock, twin-needle, and structural overlock patterns to form bulletproof bounds on active seams, panels, and uniform trims.
Final QA Audit & Global Export Transit
Every piece is subjected to standalone 100% loose-thread inspection, structural audit, and symmetric dimension checks. Approved batches are packed in compressed corporate cartons and dispatched via direct tracked global air or maritime freight lines.